Toppings Steckel
Mill Technology and Features:
Steckel mill technology,
represents the highest level of mill technology. TET's Steckel
Mill product has multiple advantages. Firstly it meet's the
plate rolling of steel coil/strip thickness, whilst at the same
time it satisfies the needs of different rolling materials in
demand, such as low carbon steel, high strength steel and stainless
steel plates. It is flexible to changes in the specifications
of products and has wide adaptability for products.
Through years of
the accumulation of experience, TET has the relevent expertise
to provide its customers with the most reliable Steckel Mills.
These include all the products in the production processes from,
mechanical design, hydraulic systems, electrical and automation
system design and manufacturing,all to a world-class level.
The Modern Steckel
Mill has the following advantages (1) Lower initial investment,
the construction and equipment are both relatively cheap. (2)
Steckel Mill have the flexibility to produce a wide range of
products. (3) Construction takes a short period of time which
makes its management easily suited to small-scale production
eg. less than 1 million tons / year of production.(4) Steckel
Mill Rolling is also suitable for production of special steel.(5)
Also worldwide, about half of the stainless steel is produced
by Steckel mill production.(6) Steckel Mill production can produce
high-strength steel and super alloys.
In addition to the
economic advantages of scale, the technical perspective Steckel
Mill bring also has the following advantages : (1) The mill
can be up and running without finishing several rack restrictions
(2) Timely re-setting of mill and parameters to adjust thickness
and flatness differential (3) The use of a patented shear Pinch
Roller not only avoids expensive crop flying shear, furthermore,
it can also be used to roll thinner pieces for the first cut,
which greatly improves the recovery rate
The development of
technology and improvement of modern Steckel mill to meet the
following standards:
Max volume density
19 kg / mm.
Operating costs equal
to hot strip mill.
Admission rate (from
slab to finished product) of up to 96-97.5%
The thinnest strip
of up to 1.2 mm.
98% of the volume
with the length meet 1/4ASTM or JIS width of the thickness tolerances.
99% of the volume
with the length meet 1/2ASTM or JIS width of the thickness tolerances.
Finishing temperature
to 98% of the strip length would be within ± 25 ° C.
Coiling temperature
in the temperature requirements of ± 15° C.
Mill efficiency and
hot strip mill mutual rival.
For years, the worldwide
construction of the Steckel mill, has dominated the hot strip
mill. The trend has become even more evident in developed countries.
In North America the two most profitable steel companies are
using the Steckel mill production facilities (OREGON IPSCO Steel).
They are leading figure for the entire north American continent
in term of profit. IPSCO recently have continued to expand it's
Steckel mill capacity, which already has two Steckel mill, it
is still a major investment in the construction of the third
Taiwan Steckel Mill. China Kumming Iron and Steel Group company
has commissioned of TIPPINS the construction of a two rack Steckel
Mill production line. The success of these mills has proved
Steckel Mill a good market prospect for development.
The latest development
Two Stand Reversing Steckel Mill This mill is ideal for rolling
thin strips and has the following advantages. Kumming Steel
and the Czech's Nova Hut Corporation, possess the capabilities
of reaching 1.2 million tons /year. Investment saving, Rolling
line is the shortest (or even more than single Steckel rolling
shorter), its total length from the centreline of the stove
coiling machine is only 105 meters, this greatly reduces the
cost of the land and plant construction. The mill maintains
high production efficiency. Two mill often work, unlike a +1
layout, where as the rough mill has only about 25% utilization.
It reduce the amount of coiling, six times for a number of mill
coiling reduced from five times, reduce the number of coiling
can effectively reduce the strip surface damage, rolling to
shorten the time rolling. The mill Improves efficiency by the
improved strip vertical distribution of temperature, can produce
thinner strips, lower production costs, and Steckel Reel reduces
consumption, and reduces heat consumption. Improved inter rack
and mill / steckel Reel tension between the middle edger can
compress plate blank width, and can in the future maintain road
strip on the edge formation.
Double Rack Steckel
Mill Layout Maps:
